Retrofit Glatt GCG 70 Dry Mixer for signal exchange to third party equipment FDA-RFQ-25Q1283892
Summary
AI-generated · Aug 24, 2025Retrofit the Glatt GCG 70 Dry Mixer to interface with a SIMATIC PCS 7 distributed control system, enabling remote start/stop and speed setting with feedback on running status and actual speed. The retrofit must preserve existing local control and support seamless integration with upstream and downstream unit operations for continuous manufacturing, allowing synchronized control of process parameters to support CM and NDA/ANDA reviews.
Scope includes hardware and on-site services for installation, commissioning, and qualification, along with updated manuals, drawings, and qualification documents. The contractor bears all costs for packaging, shipping, delivery, on-site installation, commissioning, and support for supervisory control system commissioning, and provides a one-year parts and labor warranty from shipment. Period of performance is 180 days; place of performance is Beltsville, MD. Acceptance will be per contract clause 52.212-4(a), with the COR responsible for inspection and acceptance.
Background The Office of Pharmaceutical Quality Research (OPQR) supports the modernization of pharmaceutical manufacturing by conducting regulatory science research on emerging technologies. Continuous manufacturing (CM) of oral solids has been recognized as an emerging technology by the FDA. Continuous process monitoring and manufacturing process control are critical for establishment of a robust CM process that can consistently produce product of desired quality, while identifying and mitigating manufacturing risks. Currently, OPQR possesses a Glatt GCG 70 continuous dry mixer. However, the GCG 70 lacks the capability to communicates with other equipment or systems. To integrate the GCG 70 into a CM line, a retrofit is required to enable it to interface with a supervisory control system. This upgrade will enhance the functionality of the GCG 70. This package includes both hardware and site services for retrofitting the GCG 70 dry mixer to facilitate signal exchange with other equipment. The retrofitted GCG 70 should be adaptable to CM operation which includes options for the seamless integration of upstream and downstream unit operations. It will also enable synchronized control of process parameters of other unit operations through automatic modulation. This retrofit is essential to support the New Drug Application (NDA) and Abbreviated New Drug Application (ANDA) review processes for CM applications. Scope To retrofit the GCG 70 Dry Mixer to communicate with the other equipment of systems. Requirements The GCG 70 retrofit shall meet the following salient characteristics: Shall enable electronic communication with SIMATIC PCS 7 distributed control system for integration with other equipment. Shall enable setting blender speed remotely, including start/stop, as well as feedback indicating that the blender is running and the actual speed. Shall not restrict or inhibit any existing operational capabilities of the GCG 70, including local control capability. Shall include one (1) year parts and labor with warranty from date of shipment. Delivery, Installation, and On-site Commissioning The vendor will cover all costs associated with the following: Hardware packaging, shipping, and delivery. On-site hardware installation, commissioning, and qualification. On-site assistance with supervisory control system commissioning. Updated qualification documents, instruction manuals, drawings/diagrams, and other related equipment documentation for the GCG 70 INSPECTION/ACCEPTANCE CRITERIA Inspection and acceptance shall be in accordance with the base clause 52.212-4(a). Contracting officer s representative (COR) is responsible for the inspection and acceptance of the deliverables for this requirement. CONTRACT TYPE This is firm fixed price. PERIOD OF PERFORMANCE The period of performance (POP) is for 180 days after award. PLACE OF DELIVERY AND PERFORMANCE U.S. Food and Drug Administration 5901 Ammendale Road Suite G Beltsville, MD 20705 Attn: POC to be identified at time of the award.
From Combined Synopsis/Solicitation posted on Jul 18, 2025Notice history
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Combined Synopsis/Solicitation LATEST Posted Jul 18, 2025
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