Arc Heater Specialized Parts- Mission Critical FA910126R0001
Summary
AI-generated · Feb 05, 2026Manufacture and deliver arc heater components to support a potential sole-source follow-on ID/IQ contract for the Arnold Engineering Development Complex’s High-Temperature Lab, providing a continuous, reliable supply for mission-essential hypersonic testing and reentry programs that serve U.S. Air Force and commercial space partners. Demand is increasing due to a higher operational tempo and new test facilities that will add active segmented arc heaters.
Components must be made from Oxygen-Free High Conductivity (OFHC) copper and withstand temperatures up to 13,000R (6,649°C), gas pressures of 170 atm, and internal water-cooling pressures of 1,000 psi without deformation. Manufacturing requires precise machining and brazing, with parts free from microscopic obstructions or defects. Estimated five-year quantities are 3,727 H1-type components and 14,623 H2 and H3-type components.
This is a Request for Information (RFI) issued by the Air Force Test Center (AFTC) at Arnold Air Force Base (AAFB), TN. In accordance with Defense Federal Acquisition Regulation Supplement (DFARS) Procedures, Guidance, and Information (PGI) 206.302-1(d), this notice is posted to identify responsible sources capable of manufacturing and delivering arc heater components to support a potential sole-source, follow-on Indefinite Delivery/Indefinite Quantity (ID/IQ) contract. The Arnold Engineering Development Complex (AEDC) requires a continuous supply of specialized arc heater components to support mission-essential hypersonic testing and reentry programs in its High-Temperature Lab (HTL) facilities. These operations are vital to national defense and support a wide range of stakeholders including U.S. Air Force and commercial space industry partners. Demand for these components is significantly increasing due to a high operational tempo and the stand-up of new test facilities, which will increase the number of active segmented arc heaters. The predecessor ID/IQ contract, FA910121D0001, has reached the end of its ordering period with its ceiling nearly exhausted due to this increased demand. The arc heater components must be manufactured to exacting specifications to survive the extreme operational environment. Key technical characteristics include: Material: Oxygen-Free High Conductivity (OFHC) copper Performance: Must withstand temperatures up to 13,000R (6,649C), gas pressures of 170 atmospheres (atms), and internal water-cooling pressures of 1,000 pounds per square inch (PSI) without deformation Manufacturing: Components must be accurately machined and brazed, free from any microscopic obstructions or defects The Government s need is for an estimated 3,727 H1 type arc heater components and 14,623 H2 and H3 type arc heater components over a five-year ordering period.
From Sources Sought posted on Feb 04, 2026Notice history
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Sources Sought LATEST Posted Feb 04, 2026
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USA